VIREON POWER
Power-Factor & Harmonic Correction

Your transformers are carrying power you never use.

Motors, chillers, compressors and drives draw reactive and harmonic current that does no work. It fills transformer capacity, heats cables and equipment, and raises demand and power-factor charges wherever your utility bills them. We measure it, correct it on a six-month rental, and let your own meter make the case.

0.87 → 1.00
Average power factor, before → after
101 → 3
Average kVAR, same switchboard
$15,000
Six-month rental, no obligation

Before-and-after figures: one distribution facility’s main switchboard. See the meter data

The Problem

Current that does no work still costs money.

Every motor and transformer needs reactive power to build its magnetic field. That power flows back and forth without doing work, but it still travels through your transformers, switchgear and cables as current. Drives, LED drivers and other electronic loads add harmonic current on top, which adds heat and can upset sensitive equipment.

Demand and power-factor charges

Many utilities bill commercial demand in kVA, add a charge below a set power factor, or bill kVAR directly. Reactive power raises all three. Your tariff sheet says which apply to you.

Heat and lost capacity

Losses in cables and transformers rise with the square of current (I²R). Less current means cooler equipment, and capacity on your existing transformer that can carry new load.

Harmonics and failures

Drives and electronic power supplies inject 5th, 7th, 11th and higher harmonics. The symptoms: nuisance trips, hot neutrals, flicker, and motors that keep failing for no mechanical reason.

Meter Proof

Same switchboard, same meter.

A distribution facility’s main switchboard, recorded for five days in June 2024 and again for seven days in April 2026 after a Reinigen unit went in. Power factor went from an average of 0.87, dipping to 0.79, to 1.00. Reactive power fell from an average of 101 kVAR to 3.

Average power factor
0.87 → 1.00
Average reactive power
101 → 3 kVAR

Play the weeks back

The same days of the week, two years apart, on the facility’s own meter: Wednesday noon to Monday morning, half an hour at a time.

Thursday · 2:30 pmWed noon → Mon 10 am
BeforeThu 13 Jun 2024
0.90

0.836

power factor

120 kVA carried for every 100 kW of work

Below 0.90

Below 0.90 for 24.5 of 27 hours so far

AfterThu 23 Apr 2026
0.90

0.999

power factor

100 kVA carried for every 100 kW of work

0.90 or better

Below 0.90 for 0 of 27 hours so far

  • Before · 12–17 June 2024
  • After · 22–27 April 2026
  • 0.90, a common US utility threshold (others use 0.85 or 0.95)

Drag across the chart to scrub. Half-hour averages traced from the power recorder’s own charts; the two weeks line up by weekday and clock time. They ran different loads, June and April, so the replay compares power factor only, never kW or dollars. The April recording’s first reading (0.950, logged as the recorder started on the Tuesday) falls before the window shown.

Thursday 2:30 pm. Before 0.836, below 0.90. After 0.999.

What the dials are measuring

Power factor, as a beer. The beer is the work you use. The foam does no work, but the utility still has to fill the whole mug, and your wires still have to carry it.

115 kVA

delivered to get 100 kW of work done

Beer: the work
100 kW
Foam: does no work
15 kVA
The mug to fill
115 kVA

At 0.87, 13% of everything the wires carry is foam. It fills the transformer and heats the cables, and some US utilities bill for it.

Drawn to scale for 100 kW of work: the foam is the extra kVA the wires carry (kVA − kW). The presets are the measured case’s average and lowest readings before correction, and its average after.

The two recordings come from different seasons, so the facility’s real load also changed. We show power factor and reactive power, which are the unit’s work, and leave the kW difference out of the savings.

Full results and method
How It Works

Measure. Analyze. Demonstrate. Verify. Decide.

Nothing is recommended until your system has been measured, and nothing is bought until the equipment has proven itself on that same system.

1

Measure

A site survey and temporary metering: voltage, current, kW, kVA, kVAR, power factor and harmonics.

2

Analyze

An engineering report on root causes, equipment at risk and what the problem costs you.

3

Demonstrate

The recommended unit goes in on a six-month rental. Your own electrician installs it.

4

Verify

The same measurements run again, so before and after sit side by side.

5

Decide

Buy, lease, keep renting, expand to more panels, or send it back.

Six-Month Rental

Prove it on your own meter before you buy.

$15,000for six months

About $2,500 a month over the term.

  • No obligation to buy at the end of the term
  • Your own licensed electrician installs the unit
  • We measure before and after; you keep the data
  • At month six: buy, lease, keep renting, expand, or return it
Fit Check

Is your facility a fit? Five questions.

The same questions an engineer asks on a first call. It takes about a minute, and your answers go with your request.

Question 1 of 5

Do your electric bills or demand charges keep rising?

Question 1 of 5